What is the Balancing Working Principle of Lithium-Ion Battery Protection Boards?

The balancing working principle of lithium-ion battery protection boards is a crucial mechanism designed to ensure that each cell in a battery pack maintains consistent voltage levels, thereby extending the battery's service life, improving its performance, and enhancing safety. In a lithium-ion battery pack composed of multiple cells connected in series, differences in manufacturing processes, material uniformity, and usage conditions can lead to inconsistencies in cell voltages over time. If these inconsistencies are not addressed, some cells may be overcharged or over-discharged, which can cause capacity degradation, reduced battery life, and even safety hazards such as thermal runaway.

The balancing function of the protection board is mainly achieved through two methods: passive balancing and active balancing. Passive balancing, also known as energy dissipation balancing, works by connecting a resistor in parallel with each cell. When the voltage of a cell exceeds a preset threshold during charging, the protection board activates the corresponding switch (usually a MOSFET), allowing current to flow through the resistor and dissipate excess energy in the form of heat. This reduces the voltage of the overcharged cell, making it consistent with other cells. Passive balancing is simple in structure, low in cost, and widely used in low-power battery packs such as those in smartphones and small household appliances. However, it has the disadvantage of energy waste, as the excess energy is converted into heat, which may affect the battery's working environment.

Active balancing, on the other hand, is a more efficient method that transfers energy from cells with higher voltages to those with lower voltages, rather than dissipating it. This is typically achieved through inductors, capacitors, or transformers. For example, in capacitor-based active balancing, when a cell has a higher voltage, the protection board controls the capacitor to charge from this cell and then discharge to a cell with a lower voltage, thereby equalizing the voltages. Inductor-based active balancing uses the energy storage and release characteristics of inductors to transfer energy between cells. Active balancing has higher energy utilization efficiency, faster balancing speed, and is suitable for high-power battery packs such as those in electric vehicles and energy storage systems. However, its circuit structure is more complex and the cost is higher.

The balancing process is usually triggered when the battery pack is being charged. The protection board continuously monitors the voltage of each cell through a voltage detection circuit. When the voltage difference between cells exceeds a certain value (usually 50-100mV), the balancing circuit is activated. During balancing, the protection board adjusts the current of each cell to reduce the voltage difference. In some advanced protection boards, balancing can also be performed during discharge to prevent excessive voltage differences caused by discharge.

In summary, the balancing working principle of lithium-ion battery protection boards is to eliminate voltage inconsistencies between cells through passive energy dissipation or active energy transfer, ensuring the safe and efficient operation of the battery pack.

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